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Linux-1U.net 1U Servers

Linux-1U.net 1U Chassis Drawings

1U Chassis Customization Process
  • Marketing and Sales identify a Market and Target customers
  • Budget is approved for the new "Widget Project"
  • Purchasing goes and buys all the necessary prototype parts and identify new vendors
    • Hire additional experienced staff as needed for new "widget project"
    • Outsource to "prototype system integration/prototype manufacturing facility"
      • reduce prototype design lead time
      • minimize/eliminate serious mistakes
      • develop process management, inventory management
      • develop tech support, field service support

  • Prototype Stage
    • R/D design and build a new widgets per marketing/customer specs
    • In-house testing of final widget per marketing/sales/customer specs
    • Release Prototype to select target customers for feedback
    • Release Prototype to governmental agencies for compliance testing
    • Implement the feedback and improvements back into the widget

  • Production Testing and Support
    • Ramp up for pre-release to manufacturing for pre-production runs
    • Implement more feedback changes
    • Released to manufacturing for full production
      • Outsource to "system integration/contract manufacturing facility"

  • Ongoing tech support, upgrades and field service

Customized 1U Servers
  • SheetMetal work
    • AutoCAD Drawings for the 1U chassis
    • Front Panel design
    • Rear PCI brackets
    • Mounting Ears

  • Standard Off-the-Shelf PC Components
    • ATX Motherboard options
      • typical lifespan of 3-6 months before the motherboard is discontinued
    • CPU options
    • PCI card options
    • Hard disks options
    • CDROM, DVD, ComactFlash, floppy drives, tape drive options
    • Memory options
    • LCD options

  • ATX PowerSupply and Misc Electronics
    • Cooling Fans, HeatSinks and air flow
      • special attention must be taken into consideration for heat dissipation and airflow
    • 1U Power Supply
    • Wires, connectors, headers and pins for switches, leds, fans

  • Front Panel and Corporate Identity
    • Power switch, Reset switch, and LEDs
    • Connectors, pins and headers for wires
    • Corporate Logos and identity

  • Manufacturing Process
    • SheetMetal Shop machine tools
    • Materials, thickness, bend radius

    • Various screws and corresponding spacing, holes, tolerances

    • Paint Shop paint color and textures

  • Linux Software Process
    • Linux Distro Options, installation options
    • Compatibility and Testing
    • Patches and security
    • Version control
    • Production vs Development Testing
    • Field Service Updates

  • Ordering, Handling, Shipping Process
    • Order input and tracking
    • Cardboard Box, taping, foam, plastic bags, bubble wrap

    • Inventory, space, resource and cost management to ship the completed 1U server
    • Field Service, RMAs, Tech Support, etc



Copyright © 2000
Linux-Consulting
All Rights Reserved.
Updated: Mon Nov 22 00:19:49 2004 PDT