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MiniBox Chassis
Custom Chassis HowTo - Support by Mailing List

Custom Chassis HowTo - Outsourced AutoCAD design

Custom Chassis HowTo - Mini-ITX Market Niche

  • It is cheaper to build your own custom chassis if and only if :
    • none of the existing chassis suits your requirements
    • you know exactly what your chassis should support
    • you will need to build a MINIMUM of 50 - 100 chassis
      • if you do NOT build at least 50 chassis,
        you will lose thousands of $$$
    • you have a good set of autocad drawings and you know sheet metal and its technology
    • if you have an inhouse pcb designer, autocad designer, component purchasing dept
      • luckily, these one-time tasks can be outsourced

  • The odds of successful product is improved when :
    • always plan ahead - double the estimated time you will need
    • always build prototypes
    • always document every single change under revision control
    • we can buy "good" metal chassis and other parts cheaper
    • we all can buy in bulk
    • we all can than customize it for our front panels
    • we all can provide our expertise into the project
    • work directly with a sheet metal shop instead of 3rd parties and "anybody" that can draw lines and circles

Custom Chassis HowTo - Additional Support Crew

  • You will need an expensive caliper to do detailed measurements
    ( 0.001" accuracy )

  • You will need to know the difference between an Amada and BridgePort and various tools and punchs
  • You will need to know the your raw material options
    • you will need to know your 16-flavors of steel, aluminum, etc
    • you will need to know hardware: screws, nuts, studs, pems

  • You will need some autocad editing tools
  • You will need some PCB editing tools
  • You will need some Parts Dept
  • You will need a good sheet metal shop
    • use your local phone book
    • it's extremely expensive to ship metal chassis around the country/world



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Updated: Mon Nov 22 00:19:51 2004 PDT